Haoyun coal blending software

Overview of Haoyun coal blending software

The traditional manual coal blending method faces three major difficulties that are difficult to solve. First, it is difficult to accurately predict the coke quality; second, it is difficult to cope with the increasingly frequent mixing of coal quality; third, the value of raw coal for manual coal blending is often conservative. Quality indicators are prone to excess, which increases coking costs. This industry pain point is being broken. Haoyun's coal blending solutions are entering the core production system, breaking through the "ceiling" of the traditional industry mechanism, opening the "black box" of coal blending, and releasing the potential of production factors and production resources. This can not only shorten the time required for coal blending, but also improve the accuracy and profitability of coal blending. After several rounds of iterations, Haoyun's coal blending optimization model has supported stable commercial use, with a coal blending accuracy of 100% and an average cost reduction of about 15 yuan per ton of blended coal. Based on an annual output of 750,000 tons of coke, the raw coal consumption is approximately 1 million tons. In the application scenario of "coal blending optimization" alone, the company can save approximately 15 million yuan per year.

Based on the standards, the mixing ratio and minimum cost of coal with different prices and indicators are calculated. Scope of application: This coal blending software is widely used in coal washing, coking and other industries, and is suitable for various coal types such as coking coal and anthracite.

Features of Haoyun coal blending software

This software automatically calculates the best ratio of raw coal based on various indicators of clean coal input by the user, so as to achieve the lowest cost price and help customers save costs to the greatest extent. This software can automatically analyze all feasible coal blending ratios within two to ten types of coal based on the coal information and upper and lower limits of product indicators input by the user, and compare the indicators and cost prices under each ratio. The software calculation results are based on the lowest cost. The price ranking is for the reference of coal blenders. This not only greatly reduces the arduous work of coal blending calculation staff, but also the software provides dozens of feasible blending ratios, which cannot be achieved by manual calculation. This software has been widely used in coal washing plants and coking plants. It has been proven through customer practice that using the proportioning plan provided by this coal blending software, the cost per ton of coal can be reduced by 10-50 yuan/ton.

Suitable for various coal types such as thermal coal, coking coal, and anthracite, it supports the secondary evolution of theoretical results into actual results in the later stage, which greatly facilitates the actual coal proportioning forklift operation in the later stage.

Main indicators of Haoyun coal blending software

Internal water, total water, heat, high-level heat, analysis base, sulfur content, ash content, volatile content, volatile Vdaf, bonding index, fixed carbon, grindability, ash melting point, colloid layer, recovery rate

Haoyun coal blending software functions

​​ 1. Machine selection and lowest cost coal blending plan.

​ ​ 2. Manually input the ratio to calculate various indicators and costs.

3. New coal is added to the warehouse.

​​ 4. Convert the ratio to tons based on weight ratio, shovel ratio, and given input weight.

5. It is more feasible to screen the plan and control the proportion of coal blending.

​ 6. The coal blending plan can be printed and exported to facilitate the staff to blend coal on site with the configuration sheet.

​ 7. Data backup and import.

Haoyun coal blending software update log

​ 2022.8.21 Corrected the bug that coal blending results are not displayed

Version 2.4-2.42 updates and corrections are as follows:

Fix bug:

​ 1. Excel exports coal proportioning plan and coal inventory function

​ ​ 2. Add shovel-based and weight-based ratio plans

3. The total number of shovels in the proportion is controlled to facilitate the operability in actual coal blending.

4.Convert proportion to weight

​ 5. Fixed the installation exception caused by the system date. (Corrected on 2017-4-25)

​ 6. Improve the compatibility of win10 system (2017-4-28)

The historical repair and update records of versions before 2.41 are as follows

​​ 1. Add the function of controlling the upper and lower limits of the melting point index of clean coal ash

​​ 2. Add the function of controlling the upper and lower limits of the clean coal grindability index

3. Add the function of controlling the upper and lower limits of the fixed carbon index of clean coal

​ 4. The number of coal blending options has been increased to 60, and users can choose the best one from 60 options.

5. Add export EXCEL function

​​ 6. Add the function of exporting ordinary coal blending list

​​ 7. Add the function of printing the coal blending list after exporting

​ 8. Add the function of manual input by users

​ 9. Add the function of viewing historical coal blending plans

​ 10. Add the function of calculating indicators based on user input of different types of coal and coal of different weights mixed together.

11. Add original historical coal blending list, coal inventory recovery and backup functions

12. Some inputs have been removed to prevent users from being guided. Some indicators do not need to fill in the lower limit.

​​ 13. Remove typos in coal indicators (corrected on 2015-10-19)

​​ 14. When modifying the coal blending software, an error occurred when exporting the excel coal blending list.

15. Fixed the installation exception caused by the system date format. (Corrected on 2017-4-25)

​ 16. Improve the compatibility of win10 system (revised on 2017-4-28)

Version 2.43 is fixed as follows (2018-2-5):

Fix lag problem

​​​Fixed the space issue after the mobile phone number name

Fix the screen maximization problem

​​ 20.44 adds the following repair functions:

Adopt a new combined coal calculation scheme to improve the operation speed, which is convenient for the theoretical results of coal and other coal theory to verify the actual results